Dielectric Test Procedure for GIS (Gas Insulated Switchgear)

We perform this test according to IEC 62271-203 and IEC 60060. For a GIS, the basic insulation level generally corresponds to,

33 kV System

ItemTypical IEC Value
Rated voltage36 kV
Power frequency withstand voltage70 kV rms
Lightning impulse withstand voltage170 kV peak
Switching impulse withstand voltageNot applicable

132 kV System

ItemTypical IEC Value
Rated voltage145 kV
Power frequency withstand voltage275 kV rms
Lightning impulse withstand voltage650 kV peak
Switching impulse withstand voltageNot applicable

220 kV System

ItemTypical IEC Value
Rated voltage245 kV
Power frequency withstand voltage460 kV rms
Lightning impulse withstand voltage1050 kV peak
Switching impulse withstand voltage850 kV peak

400 kV System

ItemTypical IEC Value
Rated voltage420 kV
Power frequency withstand voltage680 kV rms
Lightning impulse withstand voltage1425 kV peak
Switching impulse withstand voltage1050 kV peak

Since it is three-phase encapsulated, the dielectric test procedure differs slightly from single-phase encapsulated GIS.

Procedure for Power Frequency Voltage withstand Test

Before testing, we assemble all GIS compartments, to ensure the test is conducted on the final electrical geometry. Then we fill SF6 gas to rated pressure. SF6 acts as the main insulation medium at the prescribed pressure. Therefore, incorrect pressure may affect the dielectric strength. The next step is earthing. This is extremely important. Here, we solidly earth all the metal enclosures. Also, we connect the conducting portion of all the non-tested phases to the ground. Then, we short circuit and earth all the CT secondaries of the GIS. The earthing arrangements prevent voltage induction on the non tested parts during the high voltage dielectric test.

Also, we need to disconnect surge arresters, CVTs/VTs, and electronic sensors. Because their insulation level may be lower than GIS insulation level. Hence, if they remain connected, they may fail before GIS insulation before completion of dielectric test of GIS.

If inspection windows exist, we need to cover accessible side with grounded metallic foil. This arrangement prevents abnormal electric field concentration.

Test Circuit Connection

Now, we connect the HV testing equipment. For the purpose of test voltage application we use a high voltage test transformer. Also we fit partial discharge detector for PD monitoring and measuring during the test. Example:

Connection Arrangement

PartCondition
Tested PhaseEnergized
Other PhasesGrounded
EnclosureGrounded
CT SecondariesGrounded

Applied Voltage

For 33 kV, 132 kV, 220 kV, and 400 kV GIS, we apply the power frequency withstand voltage corresponds to rated voltage level. We gradually rise the voltage from zero to rated power frequency withstand voltage and stay there for 1 minute and then decrease to zero again. During 1 minute test duration we observe, leakage current, sound, flashover and PD activity.

Acceptance Criteria

GIS passes the test if there is no flashover, no puncture, no collapse of voltage, and no abnormal discharge observed during the test.

Lightning Impulse Test of GIS

This test simulates lightning surges. We apply the standard impulse of 1.2/50 μs wave form. This means the impulse voltage takes 1.2 μs to rise from zero to its peak value. 50 μs is the instant when the voltage falls to 50% of the peak value on the tail portion.

Applied Voltage

The peak value of the 1.2/50 μs impulse waveform shall be applied according to the standard values specified in the relevant IEC standards listed in the tables above.

Connection Arrangement

PartCondition
Tested phaseEnergized
Other phasesGrounded
EnclosureGrounded
CT SecondariesGrounded

Impulse Application Sequence

Typically, we apply 5 positive full waves and 5 negative full waves.

Acceptance Criteria

The GIS passes if we observe on oscillogram, no insulation breakdown, no flashover, no waveform collapse. In other words the oscillogram remains normal.

Tests Across Open Contacts

Now we repeat the test across the open contacts of the circuit breaker and open contacts of disconnectors. This ensures dielectric stability across contact gaps during lightning surges.

Partial Discharge (PD) Test

This test follows IEC 62271-203 Clause 6.2.101. Measurement partial discharge detects microscopic insulation defects.

PD Test Voltage

Typically, we use PD test voltage as\[U_{PD}=1.2\times\frac{U_r}{\sqrt{3}}\]Where Ur is the rated voltage of the GIS.

PD Measurement Process

We apply the voltage gradually. PD detector measures, apparent charge, pulse magnitude, and pulse repetitions. It shows partial discharge in pC (pico-coulomb). If the measured value is under 5 pC generally we accept.

Important IEC Clauses

RequirementIEC Clause
Dielectric testsIEC 62271-203 Clause 6.2
Test conditionsClause 6.2.3
Test voltage applicationClause 6.2.5
PD testClause 6.2.101
Impulse methodsIEC 60060
Common requirementsIEC 62271-1